Casting can make or break a movie — it’s that secret ingredient that turns a good story into something unforgettable. When an actor perfectly fits a role, the entire production just clicks. But when the casting gods aren’t kind, even the mightiest studios can stumble. And in its 100-year history, Warner Bros. has had its fair share of those “What were they thinking?” moments.
Founded back in 1923 by the Warner brothers — Harry, Abe, Sam, and Jack — the studio has grown into a pop culture powerhouse. From Casablanca to The Matrix to Harry Potter, it’s been behind some of the most iconic stories ever told. But even legends make mistakes. Sometimes, those errors come in the form of baffling casting decisions — choices that leave fans scratching their heads and critics sharpening their pens.
From misunderstood Batmen to superhero misfires and surprise replacements, here are some of Warner Bros.’ most eyebrow-raising casting decisions that didn’t exactly win hearts.
8. Ben Affleck’s Batman Casting Faced Heavy Backlash





When Warner Bros. announced Ben Affleck as Batman for Batman v Superman: Dawn of Justice, the internet practically set itself on fire. Fans couldn’t wrap their heads around the idea. They were not able to imagine that the guy from Gigli and Daredevil donning the cape and cowl.
Affleck, however, wasn’t too surprised by the commotion — the studio had actually warned him about it. Speaking on The Graham Norton Show, Affleck revealed that the backlash was expected (via Digital Spy),
It was an unusual choice but the risk was very appealing. I really like this version of Batman.
He went on to explain how director Zack Snyder convinced him to take the role:
When Zack asked me, I didn’t think I would be right for it, and he said, ‘He’s completely broken down, he’s older, falling apart and morally bankrupt — you are perfect for it!’
Ouch. At least Snyder was honest.
Affleck admitted that the studio told him to brace for negativity. They reminded him of how both Heath Ledger and Christian Bale faced early criticism before proving doubters wrong. “I thought, ‘That won’t happen to me, I’ll be fine,’” he added. Spoiler: it did happen.
While Affleck’s Batman eventually earned respect from a section of fans, the early backlash was brutal. The internet roasted everything — from his chin to his tone — and memes were born faster than Gotham’s crime rate on a Friday night. But there is irony in this as well. His take on the older, grizzled Bruce Wayne actually fit Snyder’s darker world quite well, if you look at it closely.

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7. Henry Cavill’s Exit as Superman Left Fans Disappointed



If there’s one thing DC fans agree on, it’s that Henry Cavill looked like Superman. The man could step straight out of a comic panel. But when Warner Bros. decided to move in a new direction under James Gunn and Peter Safran, Cavill’s red cape days came to an end — and fans were not happy.
The backlash was swift and loud. To calm the storm, Gunn took a thoughtful message to Twitter explaining the situation. Gunn wrote on X,
One of the things Peter & I were aware of when we took the job as heads of DC Studios was a certain minority of people online that could be, well, uproarious & unkind, to say the least.
We knew we would sometimes have to make difficult & not-so-obvious choices, especially in the wake of the fractious nature of what came before us. But this means little to us in comparison to our jobs as artists & custodians in helping to create a wide & wonderful future for DC.
One of the things Peter & I were aware of when we took the job as heads of DC Studios was a certain minority of people online that could be, well, uproarious & unkind, to say the least.
His statement was met with mixed reactions. Some applauded the transparency, while others couldn’t stop mourning Cavill’s departure. Still, no amount of reassurance could soothe the sting for fans who’d waited years to see Cavill return as Superman — especially after his surprise Black Adam cameo reignited hope.
Gunn’s decision to reboot the character with a younger actor might make sense from a storytelling perspective, but emotionally? It felt like kryptonite to longtime DC loyalists.
6. Katie Holmes Replaced by Maggie Gyllenhaal as Rachel Dawes Felt Odd

Christopher Nolan’s Batman Begins brought the Dark Knight back from cinematic disgrace. Gone were the campy neon lights of Batman & Robin — in came the brooding realism that made Batman cool again. Alongside Christian Bale’s intense performance was Katie Holmes as Rachel Dawes, Bruce Wayne’s moral compass and childhood friend.
The movie was a hit. Naturally, when The Dark Knight rolled around, everyone expected Holmes to return. But surprise, surprise — in swooped Maggie Gyllenhaal. Same character, completely different vibe.
The reason behind the switch? That’s where it gets murky. Nolan claimed he wanted Holmes back, but she was unavailable. Holmes, on the other hand, later said it was her decision not to return. She had no regrets about it, either. But her absence was noticeable.
Gyllenhaal did a solid job, no doubt, but for fans, it felt jarring. Rachel Dawes wasn’t supposed to feel different between movies — she was the emotional thread connecting Bruce to his humanity. The recast broke that continuity just a little.
And honestly, in a movie as perfect as The Dark Knight, that’s saying something. Holmes hasn’t exactly had a booming film career since then, so skipping one of the greatest sequels ever might not have been the best move in hindsight.
5. Bradley Cooper Could’ve Been a Better Choice for Green Lantern




If there were a Hall of Fame for superhero movie disasters, Green Lantern would have its own wing for sure. Released in 2011, the film had everything not going for it. It had a messy script, a confused tone, and dodgy CGI. It also had a leading man who seemed like he was in the wrong movie.
Ryan Reynolds has since turned that failure into part of his charm. He has frequently poked fun at it (and even referenced it in Deadpool). But back then, the disaster wasn’t funny. Director Martin Campbell reportedly wanted Bradley Cooper for the role. But Warner Bros. insisted on Reynolds. The studio meddled constantly. From rewrites of Greg Berlanti’s original script to hijacking the editing process, they poked their noses a lot.
When the movie hit theaters, it felt like it is a collage of conflicting ideas. And just when things couldn’t get worse, the studio decided to make it 3D at the last minute. They effectively cut Campbell out of the final edit. The result? A superhero film so flat, even the 3D glasses couldn’t save it.
Reynolds later joked that the only good thing to come out of Green Lantern was meeting his future wife, Blake Lively. So at least it had a happy ending — just not the one the studio hoped for. But hey, if true love came out of your worst movie, maybe it wasn’t such a flop after all.
4. Ezra Miller’s Flash Casting Backfired Over Time

When Warner Bros. first announced Ezra Miller as Barry Allen, it didn’t sound like a bad choice. Miller had indie cred. He had the charm and also a quirky energy that could’ve worked for the Scarlet Speedster. But things quickly spiraled off-screen, and the headlines weren’t about box office numbers anymore — they were about arrests, erratic behavior, and public controversies.
For the studio, it was a nightmare scenario. How do you market a major superhero movie when your lead actor is in legal trouble? So, yeah, the studio faced major trouble with this. Even though The Flash was supposed to reset the DC Universe, it ended up being overshadowed by the chaos surrounding its star. Warner Bros. reportedly made peace with the idea that Miller wouldn’t continue as The Flash in future projects.
It’s a shame, really. The movie had the potential to be a fresh start for the DC brand — instead, it became a cautionary tale about casting and accountability. Turns out, even the fastest man alive can’t outrun bad press.
3. Jared Leto’s Joker Failed to Impress Fans




When Jared Leto was announced as the next Joker, fans expected something bold — maybe even revolutionary. After all, following in the footsteps of Heath Ledger’s Oscar-winning madness from The Dark Knight was no easy task. But when Suicide Squad dropped in 2016, Leto’s take on the Clown Prince of Crime had audiences more puzzled than petrified.
Leto’s Joker was less an anarchic menace and more… tattooed nightclub boss. His neon-green hair, “Damaged” forehead tattoo, and shiny grill screamed style over substance. Critics weren’t kind either — many called his performance overacted and hollow, a victim of too much hype and too little screen time. Even fans who went in with open minds walked out wondering, “What was that supposed to be?”
The studio had marketed him as the film’s wild card, but his role ended up being so brief it barely mattered. Leto later claimed that many of his best scenes were left on the cutting-room floor. He said (via Variety),
There were so many scenes that got cut from the movie, I couldn’t even start. If I die anytime soon, it’s probably likely that it’ll surface somewhere. That’s the good news about the death of an actor is all that stuff seems to come out.
This might explain why his Joker felt incomplete. Still, the damage was done.
The critics bashed the film. The movie was a chaotic mix of tone and style, and Leto’s Joker became its most glaring casualty. Maybe the real punchline was how little Joker there was in a Joker-heavy trailer.
2. George Clooney’s Batman Missed the Mark Completely

Before Christian Bale gave Gotham its grit, George Clooney gave it… jokes. Batman & Robin (1997) remains one of the most notorious comic-book flops of all time — a neon nightmare so campy it made Adam West’s 1960s version look subtle. Clooney, coming off his ER fame, seemed like a natural fit for the suave billionaire Bruce Wayne. But the end result was less “Dark Knight” and more “Saturday Night Live in spandex.”
Even Clooney himself admits it. He once said in an interview (via The Wrap),
When I say ‘Batman and Robin’ is a terrible film, I always go, ‘I was terrible in it,’ because I was, number one.
And honestly, he’s not wrong. The movie was such a disaster that it effectively froze the Batman series for nearly a decade. Clooney’s performance wasn’t the only problem (the script and direction share plenty of blame), but he’s often remembered as the face of the fiasco.
Director Joel Schumacher’s over-the-top vision — complete with rubber suits, ice puns, and Bat-nipples — didn’t exactly help. George Clooney’s good humor about it now makes it easier to forgive, but back then, fans weren’t laughing. The movie turned the world’s greatest detective into a walking toy commercial. If Batman’s greatest enemy was supposed to be the Joker, Schumacher’s script came pretty close.

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1. Johnny Depp’s Replacement as Grindelwald Was Shocking



Johnny Depp’s sudden disappearance from the Fantastic Beasts world was one of those moments that made everyone stop and go, “Wait, what just happened?” Warner Bros. quietly asked him to step down after his messy courtroom battle with The Sun and Amber Heard made way too many headlines. The studio didn’t want any more smoke around the franchise. But the move sent fans into a full-blown meltdown.
Enter Mads Mikkelsen. He was calm and composed. He was the definition of a cool kind of menace. Instead of trying to copy what Depp did, Mikkelsen went in the opposite direction. His Grindelwald didn’t scream danger — he radiated it.
The weird part? The movie didn’t even bother explaining why the character looked like an entirely different human. One day, the character has ghost skin and two different eyes. The next day, he looks all proper and chic. And now everyone just has to roll with it. But the shift was too abrupt, too strange.
So, which one of these do you think takes the crown for the worst casting choice ever? Tell us what you think in the comments.
